Attività

Stress Distribution at the Fillet of an Internal Flange

This paper deals with the determination of the stress distribution at the fillet of a ANSI B16.5 flanges attached internally to a hollow

cylinder. A load parallel to the axis of the cylinder and of variable eccentricity acts on a bearing plate which rests on the

flange. The strains are measured by means of electrical resistance wire strain gages. The ratios of the mean cylinder

diameter to the cylinder wall thickness and of the mean cylinder diameter to the flange thickness are varied. The principal

stresses at the fillet are given as functions of these parameters. The experimental results are compared with the stresses

calculated on the basis of an approximate theoretical solution for both an axial and an eccentric load.

Abstract Joining of steel pipes and pipe flanges use today the conventional method of fusion welding, where the flange is

girth-welded onto the pipe. However, fusion welding of flanges to pipes is associated with many disadvantages such as the

final quality of the weld, degradation of the mechanical properties of the base pipe near the heat affected zone, defects and

cracks appearing in the weld, misalignments, to mention a few. The current study proposes a novel pipe-flange connection to

replace the fusion welding process of steel pipes with a method based on cold working. The method is based on that the steel

pipe is inserted into the neck of the flange, in which two circumferential grooves are manufactured. An expansion tool having

two teeth is entered from the open side of the connection and is expanded hydraulically such that the teeth deform the pipe

and cold work it plastically into the grooves. This will provide a strong joint between the flange and pipe. In this study

the performance of the connection is maximized by optimizing the design of the flange and the expansion tool.